Vibration Welding Machine

MSV-LS series medium vibration welders cover vibration welding machine with upper fixture loading ability from 15~70KG. Machine applies vibration system in MP Sonic Brand in frequency max to 285Hz. Machine is applied to weld parts in challenging geometric design and thermoplastic material as well as challenging requirement in welding result.

Machine applies servo hydraulic system to force welding in high clamp pressure, welding depth is precision controlled by close-loop system.

Machine is mostly applied for manufacturing of automotive parts and house appliance.

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I. Main Features:

1. Automatic frequency tuning;

2. Welding mode selected from time mode & depth mode;

3. 8 Steps welding process control with independent parameters setting;

4. Automatic welding page dashboard design display abundant intime welding data for easy reading;

5. Welding process dynamic graphic display provide supervision of each welding cycle to control welding quality;

6. Formula system for different welding parameters storage;

7. Pneumatic control system for welding features-sliding blocks, clamps, clips, ejectors, etc;

8. Vacuum system for suction pads to hold parts;

9. Programmable welding tooling action;

10. Manual page is designed to adjust machine and welding tooling;

11. PLC port is remained for parts/welding tooling detection;

12. Machine initial setting for machine operation system;

13. Welding result judgement system basing on machine actual output during welding;

14. I/O page displays machine intime state, being the guidance of machine problem shooting;

15. Alarm record system with error message display;

16. Automatic motion detection system is designed to search and load the welding tooling height for starting vibration oscillation;

17. MP Sonic specially design servo hydraulic system with advantages of high speed, high precision, high stability lower power consumption and low noise, as well, special condensing system is designed to enhance hydraulic oil life time;

18. Operation daily record form equipment management;

19. Authorization system for different operators by password

20. MES system for network and emote service by I-cloud;

21. Machine record data can be downloaded for baup;

22. Safety protection system including optical fence, safety door, high voltage protection, alarm system, etc;

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II. Optional Features:

1. SPC by industrial computer;

2. Vacuum pump system;

3. Servo Control;

4. Welding tooling trolley coupling;

5. Ball bearing for easy tooling change-over;

6. Tooling change-over mode;

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III. Benefit:

1. MP Sonic power enhanced vibration system, high frequency and power output, achieving high welding strength and airtightness;

2. High stability and high precision, fit for challenging requirement in welding result;

3. Welding ability to challenging plastic material;

4. Intelligent operation system for convenience of production management and equipment management;

5. Short welding cycle time, lower power consumption, economical cost in machine application and maintenance.

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IX. Specification:

Model	MSV-730LS	MSV-715 LS	MSV-650LS	MSV-615LS
Vibration Head
Weight upper tool	70 Kg	55 Kg	40 Kg	30 Kg
Welding ability to PP	450 ㎠	280 ㎠	200 ㎠	160 ㎠
Amplitude(peak to peak)	0.8~1.8mm
Frequency	210~280Hz
Spring Quantity	4 PCs
Magnetic Quantity	2 Pairs		1 Pairs
Machine
Machine Dimension L*W*H (mm)	2705*1286*2290		2605 *1286*2290
Operation Window W*H (mm)	1500*745		1400*745
Drive Platen/UPR L*W (mm)	1140*520		870*440
Lift Table Size L*W (mm)	1500*600		1300*600
Table stroke/Max.	500 mm		500 mm
Max Height Space for Jigs (mm)	735
Table speed	250 mm/s
Clamp force	25.5 KN	18.5 KN	15.5KN	12.5 KN
Hydraulic System	Servo Pump (oil Pump is Sunny Brand)
Weight	≒6,000 kg	≒5,500 kg	≒4,000 kg	≒3,800 kg
Sound pressure level	<80db
Electrical
Main voltage(3P)/In put	380V，AC，3P，50/60Hz
Power consumption	47 KVA	35KVA	23 KVA	18 KVA
Maximum Power/Out Put	30 Kw	23 Kw	15 Kw	10 Kw
Control Voltage	DC 24V